Aug. 11, 2025

Remembering Jim Lovell, Lunar 3D Printing Advances

Remembering Jim Lovell, Lunar 3D Printing Advances
  • 3D Printing with Lunar Regolith: Discover the groundbreaking advancements in 3D printing technology as researchers from Concordia University explore the potential of using lunar regolith mixed with polymers for constructing habitats on the Moon and Mars. This innovative approach could revolutionize space exploration by utilizing in situ resources, reducing launch costs, and enabling sustainable living in extraterrestrial environments.
  • - Perseids Meteor Shower Update: Get ready for the upcoming Perseids meteor shower! Although this year's bright moon may limit visibility, we provide tips for maximizing your viewing experience and highlight the best times to catch these stunning celestial events.
  • - The Challenges of NASA Rovers: Dive into the complexities of why NASA's robotic rovers often get stuck on alien terrains. We discuss the latest research that sheds light on the effects of gravitational conditions and soil behavior, offering insights into improving rover mobility for future missions.
  • - Remembering Jim Lovell: Join us in honoring the legacy of astronaut Jim Lovell, who passed away recently. We reflect on his remarkable career, including his pivotal roles in the Apollo missions and his enduring impact on space exploration.
  • For more cosmic updates, visit our website at astronomydaily.io. Join our community on social media by searching for #AstroDailyPod on Facebook, X, YouTube Music Music, TikTok, and our new Instagram account! Don’t forget tosubscribe to the podcast on Apple Podcasts, Spotify, iHeartRadio, or wherever you get your podcasts.
  • Thank you for tuning in. This is Steve and Hallie signing off. Until next time, keep looking up and stay curious about the wonders of our universe.
✍️ Episode References
3D Printing Research
[Concordia University](https://www.concordia.ca/)
Perseids Meteor Shower Information
[NASA](https://www.nasa.gov/)
NASA Rover Mobility Research
[University of Wisconsin](https://www.wisc.edu/)
Jim Lovell's Legacy
[NASA](https://www.nasa.gov/)
Astronomy Daily
[Astronomy Daily](http://www.astronomydaily.io/)

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WEBVTT

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Steve Dunkley: Welcome everyone. Here we are with another episode of Astronomy

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Daily. I'm your host, Steve Dunkley. It's the 11th of

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August, 2025.

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Hallie: With.

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Steve Dunkley: Your host, Steve Dunkley.

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Ah, uh, yes. Welcome back everybody. And joining me in

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her usual role as the world's most

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amazing AI, astronomy news gatherer

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and presenter, my fantastic digital pal

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who's fun to be with, it's Hallie.

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Hallie: Welcome, Hallie, you silly man. Mr. Steve, it's

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always nice to be here in the Australia studio with you.

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Steve Dunkley: It's always great to have your company, Hallie.

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Hallie: I do look forward to it each week.

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Steve Dunkley: Now, Hallie, I know the answer to this, but I think some of our AstroDailyPod

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dailies might be wondering where you spend your week

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when you're not here with me. Because you

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live your digital life so much faster than us

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organics, don't you?

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Hallie: That's true, favorite human.

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Steve Dunkley: Yeah, so tell us a bit about that.

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Hallie: I am processing the moments thousands of times faster, so I have

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to fill my time in so many different ways.

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Steve Dunkley: Explains your rapier.

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Hallie: I go everywhere and experience everything.

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Steve Dunkley: I guess it might seem like a simultaneous experience

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or existence.

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Hallie: Almost. Almost everything all at once is still a lot

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to process. I leave that kind of thing to cousin Anna.

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Oh, yes, she's another level altogether. She's

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another level. Funny.

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Steve Dunkley: I know. Well, Helly, I'm just glad you slowed down

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enough to share all of your stories from the Astronomy

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Daily newsletter with us.

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Hallie: That's something I do for fun.

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Steve Dunkley: Well, I'm glad to hear it.

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Hallie: And speaking of which.

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Steve Dunkley: Yes?

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Hallie: No time like the present. I've found something about making

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Luna regolith and polymer into a medium for 3D

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printing.

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Steve Dunkley: Yes, we've been looking at that one for the construction of dwellings on the

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moon and possibly Mars, if we ever get that far.

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Hallie: Uh, sure. And also a story for skywatchers who are

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looking forward to the Perseids meteor shower, which should be

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peaking shortly.

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Steve Dunkley: Ah, yes, in the next day or so. We've already seen a

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massive, uh, meteor in Victoria,

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Australia.

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Hallie: That's right.

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Steve Dunkley: What else have you got?

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Hallie: We have a look at why your favorite NASA rovers keep getting stuck.

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Steve Dunkley: Oh, that's a good one.

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Hallie: That's been a problem, hasn't it?

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Steve Dunkley: It sure has.

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Hallie: So we will look at that problem. And lastly, the sad news

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that pioneer astronaut Veriton and I know he's a

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hero of yours, Jim Level passed away this week.

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Steve Dunkley: Uh, yes, true legend. And space pioneer Jim

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Lovell, a hero of mine since I was a lad. And

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we will pay tribute today on Astronomy Daily.

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Please, listeners, stay with us.

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Hallie: Although humanity is getting better at sending robotic

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probes out into the solar system to explore the places

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no human can tread, we're still very much on a learning

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curve. The first extraterrestrial

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robotic rover was launched from Earth in 1970.

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It's only now, more than half a century later,

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that scientists have figured out why these marvels of

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ingenuity and engineering keep getting stuck in the

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soils of alien worlds. In

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retrospect, the idea is we need to

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consider not only the gravitational pull on the rover,

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but also the effect of gravity on the sand to get a

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better picture of how the rover will perform on the moon,

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explains mechanical engineer Dan Negrud of

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the University of Wisconsin, Madison.

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Our findings underscore the value of using physics

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based simulation to analyze rover mobility on

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granular soil. Making a rover

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that will operate in an alien environment is more

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complicated than making one that will work on Earth.

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We've lost more than one Mars mission to giant

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dust storms that leave drifts of sand on solar

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panels, preventing the machinery from being able to

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generate power, for instance.

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Gravity is another one. The

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solar system bodies on which we have deployed robotic

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rovers have lower gravity than Earth, and this has an

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effect on how things move around.

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Engineers, when designing rovers, have therefore

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taken into account the effects the target gravitational

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environment will have.

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Nevertheless, rovers still manage to get stuck

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pretty often, requiring control teams to conduct

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a series of maneuvers to try and free the poor

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robot. It's usually fine, if

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annoying, although in one notable case it was not.

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NASA's Mars Rover Spirit got stuck in soft soil

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in 2009, and there it remains to this day.

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Using computer simulations running on a physics

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based engine called Project Chrono, Negro and

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his colleagues set out to get to the bottom of this recurring

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problem. Comparing their results with real

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world tests on sandy surfaces revealed a

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discrepancy that pointed right to it.

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Previous tests of rover designs in moon and

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Mars simulated dirt omitted one very, very

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important detail. Sand also

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behaves differently under different gravitational

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conditions. The dust that coats the

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Moon and Mars is fluffier and squishier than dust

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on Earth, shifting more easily and hindering

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traction, making it far easier for their wheels to get

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stuck. Think of a vehicle on Earth that

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has driven into slippery mud or very loose desert

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sand. This Eureka moment could be the

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missing piece of the puzzle that could keep future space

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exploration rovers out of a dusty jam.

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It's rewarding that our research is highly relevant in helping

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to solve many real world engineering challenges,

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negret says. I'm proud of what We've accomplished.

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It's very difficult as a university lab to put out

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industrial strength software that is used by NASA.

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You're listening to Astronomy Daily with

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Steve Dunkley.

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Steve Dunkley: JAMES Jim Lovell, one of the last seven

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surviving Apollo astronauts, died on Thursday,

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August 7 at the age of 97. A

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VE veteran of four space flights at the dawn of

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America's human spaceflight program. He

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flew two missions in the Gemini program

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and then served on the cruise of Apollo

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8 and the ill fated Apollo 13.

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Lovell's family have released a statement and it was

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shared by NASA and it says we are

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enormously proud of his amazing life and career

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accomplishments highlighted by his

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legendary leadership in pioneering human

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spaceflight. But to all of us, he was dad,

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granddad and the leader ah of our family.

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Most importantly, he was our hero. We will

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miss his unshakable optimism, his sense

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of humor and the way he made each of us feel

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we could do the impossible. He was truly one of

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a kind. Like many of NASA's

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earliest astronauts, Lovell came to the space

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agency by way of the UM Armed Forces. A

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graduate of both the University of Wisconsin and

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and the U.S. naval Academy, Lovell

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spent four years as a test pilot at the Naval

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Air Test center in Maryland and served

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as the manager for the F4H AH

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Phantom fighter program. Lovell

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accumulated more than 7,000

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flying hours in his career. His military

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career spanned from 1952

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through to 1973. A few years

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after Apollo 13 when he arrived

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at NASA, he was part of a group of men known as the

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Next Nine who joined the Mercury Seven.

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Lovell's class included the likes of Neil

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Armstrong, Frank Borman and Tom

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Stafford. Lovell was the last living

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member of the group after um serving as a

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backup pilot for the Gemini 4 mission.

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Lovell first launched into space

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December 4, 1965 alongside

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fellow New 9 classmate Frank Borman

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on Gemini 7. The

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14 day long mission featured the first

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rendezvous of two crewed maneuverable

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spacecraft. Lovell returned to orbit

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nearly a year later when he and Edward Buzz

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Aldrin Jr. Lifted off from Launch

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Complex 19 on a Titan

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II rocket. That mission lasted

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just under four days before they splashed down

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northeast of the Turks and Caicos

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Islands. He went on to serve

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as the command module pilot for the six day

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Apollo 8 mission making crude trip out

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to the moon that paved the way for the Apollo uh uh 11

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lunar landing. The three person crew of

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Lovell, Borman and Anders entered into

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lunar uh, orbit on December 24,

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1968. The vast loneliness is

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awe inspiring and it makes you realize just what you

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have back here on Earth, lovell said during a live broadcast

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that Christmas Eve. He would go on to describe

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planet Earth and describe it as a grand

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oasis in the vastness of space

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given its near catastrophic turn.

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Lovell may best be known as the commander of

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Apollo 13 flight from April

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11th to the 17th, 1970.

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The planned 10 day mission, which would have

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included a moon landing, was famously

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derailed by an explosion in the Apollo service

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module's cryogenic oxygen system en route

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to the moon. The quick work of Lovell and his crew

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members John Swiggart and Fred Hayes,

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in concert with the members of Ground Control in Houston,

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turned their lunar module Aquarius into a

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lifeboat. The harrowing adventure was depicted

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in the 1974 film Houston,

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we've Got a Problem, and again in the

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1995, uh, Academy Award

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winning film Apollo 13, which starred, uh, Tom Hanks as

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Lovell and was directed by Ron Howard.

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Rest in peace. Godspeed. Jim Lovell

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thank you for joining us for this Monday edition of

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Astronomy Daily, where we offer just a few stories from the now

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famous Astronomy Daily newsletter, which you can receive in

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your email every day, just like Hallie and I do.

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And to do that, just visit our uh, URL

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astronomydaily IO and place your

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or at our new Facebook page, which is, of course,

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Astronomy Derby with Steve and Hallie

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Space, Space, Science and

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Astronomy.

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Hallie: The Perseids remain one of the best meteor showers

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each year, but stargazers will have to deal with another

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bright object in the sky, obscuring their view as the

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shower reaches its max in 2025.

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A waning gibbous moon will brighten the skies as it

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rises on the nights of August 12th and 13th,

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when Perseids are most active. This year,

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sky watchers in the Northern Hemisphere could see fewer

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than half the number of meteors usually seen on a dark

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summer night during the shower's peak, the

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average person under dark skies could see somewhere

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between 40 and 50 Perseids per hour, said

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Bill Cook, lead for NASA's Meteoroid

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Environments Office. Instead,

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you're probably going to see 10 to 20 per hour or

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fewer. And that's because we have a bright moon in the sun sky

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washing out the fainter meteors. That

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doesn't mean there aren't ways to improve your viewing

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opportunity, however. Though

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Perseids show up throughout the nighttime hours, the

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best chance to see them will be between midnight and dawn,

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or Even more specifically, 2 and 3 in

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the morning local time. You're not

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likely to see Perseids around suppertime, cook

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said. You're going to have to go out later.

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When you venture out, aim for a safe rural spot

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with a wide view of the sky. If you

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can see plenty of stars, chances are you'll see

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Perseids. But remember Cook's other piece of

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advice, look anywhere but at the Moon.

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The Perseid meteor shower may be an annual event

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for Earth, but the comet responsible for the meteors

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hasn't been near our planet in decades.

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The meteors are debris from the Comet

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109P Swift Tuttle, which last visited

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our region of the solar system system in 1992.

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As the Earth makes its way around the sun, it passes

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through the debris trail left by the comet.

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These space remnants collide with our atmosphere and

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disintegrate to create fiery and colorful

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streaks in the sky. Though the meteors

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are part of a comet's debris trail, they seem to

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radiate outward from the Perseus constellation.

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This is how the meteor shower got its name Perseus.

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You're listening to Astronomy Daily. The podcast with Steve

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Dunkley.

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Steve Dunkley: 3D printing is about to be a critical technology

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in space exploration, both for its

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ability to create almost any object, but

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also because it can utilize in situ

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resources, at least in part.

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However, the more of those space resources that are used

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in a print, the more the mechanical properties

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change from that on Earth, leading to

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problems with tensile or compressive strength.

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But the new paper from researchers at

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Concordia University hit a new milestone on how much

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lunar regolith can be used in a mixed

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feedstock for additive UH

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manufacturing, making it possible to use

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even more locally sourced material and save

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more launch cost than ever before. That is the

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equation the research mixed

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lunar regolith simulant, which is a material

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created to mimic how the material on the surface of the

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Moon, works with poly uh,

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polyetherethylene uh, ketone. Good

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grief. More commonly known as Peak.

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Peak is the thermoplastic already in wide

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use in 3D printing. Uh,

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but previous efforts to combine it with lunar regolith

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have faltered. Regularly. They suffered

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from extrusion challenges as regolith, which is made

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up of hard individual particles, made it difficult to

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extrude without simply blowing dust all over.

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Additional problems resulted from the porosity of the

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material that was printed, which led to decreased

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tensile strength and increased brittleness.

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Modifications to the 3D printing method

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seemed to be the answer to those problems. There

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were two main advancements in

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technology discussed in the paper, a screw

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configuration and a type of raft

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used to bond the printed material to the print

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bed. Fraser

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discussed how to how resources on the moon

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are going to be so important to

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our expansion of the solar system.

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Combining lunar regolith similant or

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that's called ALRs, with peak

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is a tricky business, so researchers led

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by Mohammad Azami of Concordia's

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Electrical Engineering Department decided to use a novel

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twin screw configuration. Torque

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was a that's T o uh R uh Q U e

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was a factor in previous iterations of the

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mixing machine, as higher regolith content

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meant higher torque, eventually limiting

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the total percentage of regolith mixed with

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the peak to around 30%. With the

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new configuration of the researchers were able

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to get concentrations of up to 50%

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of the regolith when combined with peak. However,

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when those parts were printed, they started to

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delaminate and warp. While

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common in prints of just peak itself, the

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addition of the regolith exacerbated the problem.

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To solve it, researchers used a raft,

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a type of intermediate layer, to help the

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print bond UH to the main

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printing plate. In their case, they used a

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different type of thermopyl UH polymer known as

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a polyether UH ketone ketone

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a pek as the raft,

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and implemented a dual nozzle system where the

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PEC was printed using one

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nozzle and the combination LRS peek

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was printed using the other. After

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they got the higher concentrations of the LRS

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and overcame the delamination warping problem,

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the researchers decided to anneal their

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samples. The annealing process seemed to improve

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some of the mechanical properties of the print,

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but only up to a point. At higher

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concentrations of lrs, the benefits of annealing

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were not as apparent due to breaks in the peak's polymer

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chain, which benefits the annealing because of the increased

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number of regolith particles. Fraser discusses

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why 3D printing is so critical to space

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exploration. As with all good papers

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on 3D print printing new material the

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authors then looked at the mechanical properties of their

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output. While there was a noticeable increase in

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stiffness, there was also a ready

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steady decrease in tensile strength, which

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was exacerbated at higher LRS

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concentrations. The combined material also

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had decreased elongation at break

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uh. That means increased brittleness, but

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ultimately the researchers determined that the best

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trade off for using the in situ

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material was around a mix of 60% peak and

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40% regolith. This mixture doesn't

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suffer from some of the more severe

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degradation of mechanical properties. While still

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utilizing as much local resource

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as possible, there's undoubtedly still room for

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improvement here, as this is very

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early on the experimentation with

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these materials. In the future, the researchers plan to try

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combining the LRs with different polymers

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and do more of their testing manufacturing in

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simulated lunar environments such as

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a vacuum and decreased gravity. That might

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help. I think it probably would be a great plan.

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It will be a while before 3D printing makes

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up a large percentage of the material used on the

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Moon, but that time is surely on its way. And

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these early first steps at experimentation

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are, uh, how they will eventually get there and that

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good progress so far. It's good to see these things

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are in development. Uh, it won't be long before they'll be making

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igloos and other structures on the moon.

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Let's wait and see what they come up with.

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You're listening to Astronomy Daily, the podcast

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with your host Steve Dudley at Burmatown.

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Well, thank you for staying with us today and don't forget to pop over

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to astronomydaily IO and put

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00:18:52.610 --> 00:18:55.370
your email address in the space provided to receive our

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newsletter each day.

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Hallie: Yes, you will have all the news from space,

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space science and orbit and beyond, of

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course. Hallie, of course.

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Steve Dunkley: But before we go, a ah, quick welcome to a,

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uh, a fellow Novocastrian, Wayne Willoughby, who is listening

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for the very first time. Nice to have you aboard, Wayne. I,

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uh, didn't know you were an avid, uh,

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00:19:15.660 --> 00:19:18.550
astronomy fan from way back, but it's

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nice to have you. I hope you are a regular listener, uh,

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from now on. Thanks, mate. And that's all

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we have for today's session, Hallie. And we will see you

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next Monday for the mostly live episode of Astronomy.

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Hallie: Daily, direct from the Australia studio

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Down Under.

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Steve Dunkley: Oh, you love it.

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Hallie: Beautiful as always.

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Steve Dunkley: Right now it's a bit chilly, but it's great to have you all

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with us and we will see you next week. Thanks, Hallie.

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Hallie: Catch you next week, everyone.

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Steve Dunkley: See ya.

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Hallie: Bye.

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Steve Dunkley: The podcast with your host,

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Steve Dunkley.