To Automate, Or Not To Automate, That Is The Question | Ask An Expert
Warehouse automation promises major gains in efficiency, accuracy, and labor optimization, but the reality inside fulfillment centers is often far more complicated than the sales pitch. In this Omni Talk Ask An Expert episode, host Chris Walton sits down with Blake Neal, Director of Business Development at TGW North America, to unpack what actually separates successful automation projects from expensive operational headaches.
Drawing from years of experience designing and implementing automated warehouse systems, Blake shares practical insights on everything from robotics and fixed automation to labor planning, throughput expectations, and the hidden operational challenges retailers often underestimate. Together, Chris and Blake explore why collaboration, realistic planning, and organizational readiness matter just as much as the technology itself.
Key topics covered:
• What caused warehouse automation adoption to slow after the COVID-era boom
• Why the first question every retailer should answer before automating is simply: “Why?”
• The difference between mobile robotics and fixed automation systems — and when each makes sense
• How labor shortages, throughput demands, and storage density drive automation ROI
• Why automation projects rarely hit full throughput on day one
• The operational and cultural challenges that derail automation implementations
• How retailers should think about seasonality and designing for peak demand
• Why oddly shaped products and low-volume operations may not be good automation candidates
• The hidden infrastructure issues retailers overlook, including warehouse floor requirements
•How TGW approaches collaboration, onboarding, and operator training during implementations
• Why communication and pressure-testing assumptions are critical before signing any automation contract
Whether you’re evaluating robotics, scaling fulfillment operations, or trying to understand where automation actually delivers value, this conversation offers practical guidance for supply chain leaders navigating one of retail’s biggest investment categories.
Music by hooksounds.com
*Sponsored Content*
#WarehouseAutomation #SupplyChain #RetailTech #Robotics #Fulfillment #Logistics #WarehouseManagement #Automation #DistributionCenters #RetailOperations #Intralogistics #TGW
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00:00 - Untitled
00:10 - The Reality of Automation Projects
05:03 - Understanding Warehouse Automation Needs
11:18 - Understanding Automation in Different Industries
18:35 - Understanding Automation Implementation
24:17 - Considerations for Automation Implementation
31:54 - Key Advice for Supply Chain Executives
Foreign.
Speaker BThank you for joining us.
Speaker BAsk any honest integrator what percentage of automation projects hit their projected ROI targets in year one and the answer undoubtedly is going to make you probably a little uncomfortable.
Speaker BAnd yet the capital keeps on flowing year after year, Billions of dollars every year change chasing the promise of lights out fulfillment, labor independence and throughput that never sleeps.
Speaker BBut what's actually going on inside of the four walls?
Speaker BWhat separates the automation wins from the automation write offs?
Speaker BAnd what does the oddest version of the automation conversation actually sound like?
Speaker BWell, today, with the help of an expert, we are going to find out the answer to those questions.
Speaker BSo welcome to another exciting and elucidating activity episode of the Omnitalk Ask an Expert series.
Speaker BMy guest today is Blake Neal, Director of Business Development for TGW North America.
Speaker BTgw, as many of you probably know, is one of the world's leading intra logistics companies, designing and implementing automated warehouse systems for some of the most demanding fulfillment operations on the planet.
Speaker BAnd Blake works at the intersection of customer need and solution design, which means he's seen the full spectrum, the implementations that transformed operations as well as the ones that quietly became cautionary tales.
Speaker BThat's probably putting it nicely, isn't it Blake?
Speaker BSo Blake, welcome.
Speaker BHow long has it been since we last spoke to you?
Speaker BDo you even remember?
Speaker AI think it's been in like a year or something.
Speaker AManifest, I want to say.
Speaker ALast year, I believe.
Speaker BYeah, that's right.
Speaker BYeah, we interviewed you live on the floor.
Speaker BYeah, that was a blast.
Speaker BHow you been keeping since then?
Speaker ABusy, very busy.
Speaker BYep, yep.
Speaker BAnd now where are you located, Blake?
Speaker AMetro Detroit.
Speaker ASo Michigan.
Speaker ARight now I'm at our head office in Grand Rapids.
Speaker BAll right.
Speaker BI saw you grinning in the background as I was doing that, that intro read.
Speaker BWhat struck your fancy with that read as I was doing it.
Speaker AYou know, I'll say the lights out is totally possible.
Speaker AI just feel like we haven't gotten there yet here in the US I feel like, and I always laugh because people try to get there and then you get certain way down the engineering road, they're like, yeah, it's a little much.
Speaker AI don't think we want it.
Speaker AWe're ready for that yet.
Speaker ASo that's why I laugh because I think a lot of companies like the idea.
Speaker ABut to actually implement it and go down the road and change your process, that's, that's a big one for some of these big companies.
Speaker BYeah, it takes a lot of stick to itiveness to, to make these things work.
Speaker BSo at the end of the day.
Speaker BAll right, well, I can't wait for that reason alone.
Speaker BI can't wait to have this conversation with you in front of the live audience.
Speaker BSo before we get started, just a quick reminder for all of you watching live on LinkedIn.
Speaker BI'm sure some of you are listening later.
Speaker BBut for those watching live on LinkedIn, feel free to ask your questions of Blake at any time via the chat session window in LinkedIn on the right hand of your screen if you're on your desktop or just down below if you're on mobile.
Speaker BAll right, Blake, let's start with this.
Speaker BSo you spent your career in business development for automation systems.
Speaker BThat's, that's, that's what your bread and butter is.
Speaker BWhen you look at where, wherehouse automation actually stands today versus where people thought it would be five years ago, how would you characterize the gap, if there is even a gap in your mind?
Speaker AI think there is a gap.
Speaker AAnd I personally, I think it had to do with five years ago.
Speaker AWe were slowly tailoring off of COVID Everyone had this huge push of COVID We couldn't find labor and everyone switched from retail to E commerce.
Speaker AYou couldn't go in the store and they couldn't find labor.
Speaker ASo automation was a big thing.
Speaker AAnd then I think as everyone started ramping up, getting ready for those projects, we could go back to stores again.
Speaker AEverything started opening up.
Speaker AE. Com kind of changed a little bit.
Speaker AAnd they felt, they didn't feel the need for that level of automation.
Speaker ASo I think there is a gap.
Speaker AAnd now I think they're starting to see, hey, we really need this.
Speaker ALabor force is changing what people do and don't want to do.
Speaker AThey might not want to work in a DC anymore.
Speaker ASo they're starting to feel that I think a little bit more now.
Speaker AAnd that's where this, this, we're seeing this gap, at least I believe got it.
Speaker BSo you said there's a pullback.
Speaker BSo what?
Speaker BLike, be more specific about what drove that pullback.
Speaker BSo, like, you know, was it was that people just want to get more out of their stores as fulfillment nodes or, you know, what, what was it?
Speaker AThe pullback from like a D.C. you mean?
Speaker AOr like.
Speaker BYeah, from the investment side.
Speaker AI think labor came down and availability of labor was there.
Speaker AWell, we didn't have the process.
Speaker AWe're going to keep doing what we've always done.
Speaker AYou know, it's a huge investment, you know, depending on what kind of technology end up going with.
Speaker ASo, yeah, I, I think they just saw things were Returning to normal.
Speaker AWe don't need to go spend $30 million in automation, guys.
Speaker BSo it wasn't necessarily dynamic, as I was kind of assuming that of, in terms of like where you're fulfilling the product from.
Speaker BIt was more availability of labor in the warehouse.
Speaker BSpecifically, I think that.
Speaker BLabor in the warehouse.
Speaker AYep.
Speaker APersonally, I think that's, that's where you're seeing it.
Speaker BGot it.
Speaker BOkay.
Speaker BThat makes sense.
Speaker BThat makes sense.
Speaker BYeah.
Speaker BI mean, it's pretty self intuitive or it's pretty intuitive when you step back and look at what's happened over five years.
Speaker BSo let me ask you then.
Speaker BSo when a, when a VP of a supply chain or even a CFO comes to you and says, you know, we want to automate our warehouse, you know, we, we actually want to, you know, get better at, you know, doing this more profitably, more efficiently.
Speaker BWhat's the first honest question that you tend to ask them?
Speaker AWhy?
Speaker BWhy?
Speaker AJust start out why?
Speaker AWhy you want to do this?
Speaker ABecause you'll hear some people, it's the, the big shiny new thing that you want.
Speaker AI'm like, well, let's talk about the re.
Speaker AWhat you're trying to solve for what the issues are today and where you want to be, say, five, 10 years down the road.
Speaker AIf you can't answer that question, it's like we need to take a step back then because you're going to put in some automated system, whether it's mobile robotics or fixed automation, whatever it might be, and it might not solve the problem you're looking to solve and could cause more issues down the line.
Speaker AIf you've created a bottleneck somewhere now, you didn't go through it properly.
Speaker BSo.
Speaker BOkay, Blake, so let's get real here.
Speaker BSo like in those, and you don't have to call out any names, but like in those conversations, when you ask why, what percentage of the time can the person you're asking that question articulate their rationale?
Speaker AIt really depends on who it is and at what level.
Speaker AIf you talk to an engineer, they're going to tell you, say, let's uptime.
Speaker AWe might have old equipment, it's, it's aging.
Speaker AWe need something better.
Speaker AIf you talk to someone, logistics, you might not be getting shipments out on time.
Speaker ASo I think the answer is a little different depending on who you're talking to.
Speaker ABut yeah, a lot of time I think it comes down to we are not efficient enough.
Speaker AWe can't handle things.
Speaker AThe labor is not where it needs to be.
Speaker AIt's expensive.
Speaker AWe want to try to save money.
Speaker ASo I think that's usually a why and that kind of gets the conversation going.
Speaker BSo yeah.
Speaker BWhich and the why is kind of self explanatory in a way.
Speaker BBut then there's probably a lot of levels to the, to answer the why in terms of Right.
Speaker BSpectrum of where the investment comes.
Speaker AIf you can at least say we're having an issue now, these are some of the issues we're seeing, then we can dive into that and that's where the discussion starts.
Speaker AAnd to me that's, that's the perfect way to start any of these engineering designs is we're trying to fix X, we need Y.
Speaker AIt's not necessarily that simple, but you know what I mean, it's let's figure out what the issues are first.
Speaker ARight.
Speaker BWhat's, let's set the scope too.
Speaker BLike what types of warehouse automation are we generally talking about?
Speaker BAre you generally talking about or pitching to the market?
Speaker AYep.
Speaker AWe can go two totally different ways.
Speaker AI, I think the, the less fixed, I don't say easy, but mobile robotics, if you're having trouble moving things around a warehouse, mobile robotics works, you know, you can add take away.
Speaker AYou don't have to really change much within your building.
Speaker ABut then you start getting a little more fixed automation where we start getting into like mini load cranes, you get into shuttles, goods to person type systems.
Speaker ASo you can go any direction possible.
Speaker AAnd it really just comes down to what's your investment level, what are you trying to fix, what kind of products are you moving.
Speaker AAll those things you really take into consideration as you're looking through the correct type of technology for you and then you know, what does the building look like, where is it going to be?
Speaker BLet's, let's take both those use cases.
Speaker BLet's take the robotics use case, the flexible use case.
Speaker BSo how do I know like what is the business case that you typically see around the implementation of that solution?
Speaker BAnd then I'll ask you the same thing regarding the fixed solution.
Speaker ASo I think a use case in that scenario is someone that is probably doing, and this isn't for everyone but let's say less volume, that it's not going to be a fashion company that's putting out a hundred thousand orders a day.
Speaker AYou're probably not going to have mobile robotics when you need that level of throughput.
Speaker AIt's someone that might be putting out, I don't know, a thousand orders a day.
Speaker AYou need to be moving things around this warehouse.
Speaker AAnd that's where your bottleneck is right now is the transportation piece or getting, getting products to one side of the building to the other or whatever it might be.
Speaker AI think that would be the best use case for mobile robotics in that scenario.
Speaker BThings aren't as tried and true in terms of what you can go back on and count on in the building every single day.
Speaker BLike the footage of the building may be needing to change the volume of the going through the building.
Speaker BMight also need to change the availability of the.
Speaker BWhere the workforce might also need.
Speaker BIs that factor into it too?
Speaker AI think that does.
Speaker ABut a lot of times with a lot of customers I've been discussing mobile robotics with, it's like our issue is one of them was manufacturing.
Speaker AWe're having trouble of getting products from this, this stage to this stage.
Speaker AAnd sometimes it's literally just a, an operator that stops and talks for 20 minutes.
Speaker AWell, now someone down the line is waiting for that product and they can't get it because the tug driver's talking to someone else.
Speaker AWell, robots don't talk, they don't stop, they just keep doing their process.
Speaker BSo it's not yet.
Speaker AWe'll see with AI, who knows?
Speaker BRight?
Speaker BYeah.
Speaker BRight.
Speaker AThat's a great use case for that.
Speaker AIt's something that's fairly repeatable.
Speaker AYou're calling on it when you need it, you need some level of urgency, but it's not.
Speaker AI have to have this here now.
Speaker ASo I don't need a conveyor that's running at say 3,000 units an hour, let's say.
Speaker BYeah, I mean, essentially, like what you're saying, what you're getting at is like you're going to use robotics.
Speaker BIf you are not comfortable with the decision that you're going to make, that it's still going to be the way you're going to be doing things.
Speaker ASometimes it just doesn't work for the facility.
Speaker ALike, it just doesn't make sense to have some massive ASRs in this building because of what you're storing, how you're storing it.
Speaker AAnd you might be fine with the labor you have.
Speaker AIt could be cheaper to run a forklift operator in that scenario.
Speaker ABut I just need the forklift operator bring that unit down and then I can transport it with an AGV from there.
Speaker AThat's cheap, that's repeatable.
Speaker ASo that's when you start looking at the different technologies and what you're trying to achieve.
Speaker ATo say this makes sense.
Speaker AOtherwise you might be spending tens of millions of dollars in something you're never going to see an ROI on.
Speaker AAnd that's, that's something we usually Try to avoid.
Speaker BGot it.
Speaker BSo is the vice versa use case for like the fixed, the fixed infrastructure the same or are there other dynamics or nuances that you have to, you know, think about as the implementer before you go about doing those as well?
Speaker AThey're similar, but there's some others as well.
Speaker AWhen we need to talk more about can the building handle it?
Speaker AYou know, I could probably put an AGV in almost any facility.
Speaker AWhereas with fixed automation, we need to figure out how tall are the, how tall is the ceiling, can the floor support it?
Speaker ADoes it make sense lengthwise?
Speaker AYou know, the longer you go, the higher you go, the more efficient it is.
Speaker AYou might have like a really oddly shaped building and, you know, it's really not efficient to put something like that in.
Speaker ASo we try to take all that into consideration when we're looking at the different types of technology and what would make most sense for your, your business, but also the problem that you're trying to solve.
Speaker ASo all that comes into consideration.
Speaker BSo you mentioned labor before.
Speaker BSo is, is labor, is labor generally the anchor of the return on investment models that you're creating with the, these companies?
Speaker BOr like, how do you, how do, how should my audience think about that?
Speaker BHow should I think about that too?
Speaker AI think that really depends on the industry.
Speaker ASo I'll start with fashion because that's kind of my, my, I don't say specialty, but what I focus on a lot is, is fashion.
Speaker AUsually it is labor related.
Speaker AA lot of times we can save 60 to 40 to 60% in labor by putting in fixed automation because it's high throughput, usually very dense storage is what you're going to want.
Speaker AYou think about your peak season when you're, you're jumping up your labor by 40%, let's say.
Speaker AAnd if we can reduce that, then there's a massive ROI to be had there.
Speaker ABut then you look at say medical device and labor plays a role in that.
Speaker ABut a lot of times they're looking to add automation because of accuracy and the speed in which they can get this product out.
Speaker ABecause if someone's having a surgery, hospital's like, I need this.
Speaker AThey need it.
Speaker AThere's now.
Speaker AAnd they need to make sure that all the bits and pieces you need to do this operation, whatever it is, is in that order.
Speaker AAnd if you're doing that manually, then you add the human factor and you might miss things.
Speaker ASo the ROI is different.
Speaker AA lot of people, you know, they always want to say three to four years is what I'm hoping to return on but depending on the market or the industry, there might not be a financial one attached to it.
Speaker ASometimes it's just what you're doing what, what you're trying to achieve with it and fix.
Speaker BSo yeah, so you're basically saying like automation in a warehouse will part and parcel, all things being equal is going to be a more accurate operation than heavily depend on human labor.
Speaker BYeah, it makes sense.
Speaker AIn some of this medical field it's serialized.
Speaker ASo I need to know exactly where this one individual part is in that warehouse at all times.
Speaker AAnd if you say I need it, I can call it down for you.
Speaker AWhereas if you're in a manual situation, it might be, might be using a piece of paper and I've seen that too where they're still working off of paper orders and that they're going through and checking things off.
Speaker AAnd if when we're talking about a serialized item and I need that exact specific one like first in, first out, it becomes a lot harder to do just on a piece of paper.
Speaker AAnd so that's when the automation and the software really plays a huge role in that.
Speaker BGot it.
Speaker BSo the ultimate business model also has ways into this greatly.
Speaker BOkay, I'm curious, so in addition to labor like what other, what other elements go into the business case as you know, as you look at roi.
Speaker BSo like you know, I think you said throughput a couple times.
Speaker BI imagine you know, that is one in terms of how many units you can get out the building.
Speaker BTalked about labor but you know, is it picks per hour, like what are all the key metrics that you generally use in the industry to you know, assess whether or not an automation implementation.
Speaker AWill work long run.
Speaker ASo I think of some big ones, accuracy is one because there could be a, some sort of fee if your order is not correct like say in the medical industry or something like that.
Speaker AStorage density.
Speaker AIf I can increase your storage density, that means I don't have to buy a new building for say another 10 years.
Speaker AThere's an ROI there if you start looking at that long term.
Speaker AAnother one is cost per pick.
Speaker AA lot of times, especially in the E Comm world, it could cost, I'm making some numbers up here.
Speaker AMight cost, yeah, 20 cents, 50 cents a pick if it's very manual.
Speaker AWhereas one of our largest customers, they just reported to us that it was, I think it was 6 cents a pick during their peak season, which is crazy to think about.
Speaker ASo that's you, you talk about a hundred thousand or sorry 100,000 orders with say 250,000 picks a day that adds up quick.
Speaker ASo those are some of the metrics that, that they're starting to look at to figure out, does this make sense?
Speaker AWhat are, what's our return on investment going to be?
Speaker AAnd in a lot of cases, on average, it pays off in about four years, depending on the type of technology, or even less.
Speaker BSo I'm curious too, like, this is always a question I've wanted to ask you.
Speaker BYou know, so as, as you sit down with these companies and you're like, you know, you're designing the models for roi, you're looking at the throughput, you've got the productions and your experience.
Speaker BHow often does the system that you've designed actually hit the plan throughput in year one?
Speaker BAnd if, you know, how often does it happen?
Speaker BAnd then what, what, what are some of the things that maybe prevent it from happening too?
Speaker AI think on average we hit those numbers.
Speaker ABut I'll preface this with we set real expectations.
Speaker ABecause anyone that says you were going to hit your, your max day one is lying to you.
Speaker AI don't see anyone that could possibly do that.
Speaker AIt's not because, say, the system can't do it.
Speaker AYou have to get the entire company on board to, to run a system like that at its most efficient, you need operators that know what they're doing.
Speaker AYou need management that can process the orders properly or they might need to move things in and out.
Speaker AYou need the logistics piece of it as well.
Speaker ASo if everything's running smoothly, yeah, you can hit those numbers.
Speaker ABut day one, I think if you set real expectations of this is what we can expect in the first year and things start to ramp up and that's much more realistic.
Speaker ANot to say, you know, we haven't had our issues, but, you know, things happen.
Speaker AThese, these systems are advanced.
Speaker AThere's a lot of moving pieces from the software to the mechanical.
Speaker AAnd to get all that married together on top of a, let's say a homegrown wms, that's over us as well.
Speaker AAll that has to communicate just absolutely perfectly.
Speaker AIt never does.
Speaker AIt just.
Speaker AYeah, right.
Speaker AThings, you know.
Speaker ARight.
Speaker BYeah.
Speaker BIf I read between the lines, there's a couple of words that are coming to mind for me.
Speaker BLike culture becomes a factor here.
Speaker BAnd then also like the people and process, part of the people, process and technology.
Speaker BI think that is what you're hitting at, right?
Speaker AYeah.
Speaker AI mean, we can, we can do everything correct on our end.
Speaker AThe software is there, the mechanical pieces are there, everything's ready to go.
Speaker AAnd let's say just the operators haven't figured things out just right or all the products not in the building the way it should be.
Speaker AThose are some things that just, they're variables that you can't always take into consideration when you're, you're going live.
Speaker ASo you set up contingencies, you set up real expectations and then everyone's on the same page.
Speaker ASo customer is not coming back saying, hey, you guys are only doing 75% of what you said you would.
Speaker AAnd that's a problem.
Speaker AThat's a huge problem.
Speaker AAlso, we try not to go live at peak, so it's kind of right, we're going to go live.
Speaker ALet's do it.
Speaker AWhen you're kind of in a low spot, generally a good rule.
Speaker BGenerally a good rule.
Speaker BYeah.
Speaker BI'm always, I always laugh.
Speaker BSomebody, I can't remember who, but somebody did that last year and I was like, you're crazy.
Speaker BBut, but yeah, that, that's funny.
Speaker BIt's, it's good to hear, it's, it's good to hear the real story.
Speaker BSo the big takeaway for me then if I extrapolate out what you just said is like if, you know, for the retailers listening, like if you're gonna invest, because these are, these are, these are, you know, pretty big capital projects, you're gonna invest in this.
Speaker BYou also have to really think about how you are supporting the team in the building and organizing them and giving them the tools they need to use the new technology successfully.
Speaker BLike that has to be part of the plan and there's probably an additional cost to that too somewhere in the modeling or how do you guys think about that?
Speaker ATypically we already have that built into our cost.
Speaker ASo we know that there needs to be ramp of operators, there needs to be training that goes along with that to floor managers, to upper level supply chain people.
Speaker AWe've already got that in place.
Speaker AAlso, what's been great is I've been really impressed with this.
Speaker AOur community of customers that we have really good relationships with, they've actually invited some of our new customers to go to their sites, work the site for a couple of months and train their operators.
Speaker AJust because they're like, hey, we want everyone to know what's, what's going on, how to do this.
Speaker AI mean, so long as you're not a direct competitor, they're fine with it.
Speaker AYou know, they get labor out of it too.
Speaker AThat's been fantastic.
Speaker ASo then by the time that these new operators are working their system, they have some running knowledge of how to use it and then of Course, we have our people on site too, that are helping to give advice, maintain certain things.
Speaker AAnd, and there'll be a.
Speaker AWe'll kind of taper off as time goes on.
Speaker ASay a couple of months down the road.
Speaker AYou guys are running fine.
Speaker AWe're going to step back, or if you want us to stay on, then of course we can do something like that as well.
Speaker ABut we try to make sure everyone is as prepared as possible.
Speaker ASo it's not a, hey, here's your cool system.
Speaker AWe'll see you later.
Speaker AYeah, that never goes over well.
Speaker BNo, right.
Speaker BI doubt it does, but so, so it's, it's overtly in the thought process as you're having these discussions, so.
Speaker BAnd I can tell it's top of mind for you too.
Speaker BAll right, so let's flip the script a little bit now.
Speaker BSo I'm curious because we kind of talked about, like, what are the conditions you need to be, you know, to think about if you're going to do an automation implementation?
Speaker BBut I'm curious too.
Speaker BLike, are there situations that you encounter where Automation is just 100% not the right answer, not something people should think about?
Speaker BLike, what's the profile of an operator that should be pumping the brakes on these discussions, you know, with you in your mind?
Speaker BAnd how hard is that to tell folks too?
Speaker BI gotta imagine it's not the easiest thing to do.
Speaker ADepends on the person.
Speaker ABut a lot of times it's low volume.
Speaker AIf you have low volume, slow moving equipment or products, it really doesn't work well for automation or it's an oddly shaped item.
Speaker AAutomation likes repeatability.
Speaker ASo if you have some very oddly shaped products that are moving slowly or really, really, really heavy, it just doesn't make sense sometimes, you know, if you're more along the lines of a startup company and it sounds cool.
Speaker AYeah.
Speaker AIf you're not pumping out thousands of orders a day, this might not make sense for you.
Speaker AAnd then it's just, you're wasting your money.
Speaker ACome, come back in a couple years.
Speaker AWhen the volume's there, then let's talk.
Speaker AThat's usually the profile of people that were kind of like, you want to pump the brakes here?
Speaker ASo far, I haven't encountered anyone that was upset about that.
Speaker AThey're usually happy that you're like, hey, thanks for being honest.
Speaker AWe appreciate that.
Speaker AUm, you know, we don't want to go invest all this money in something that's just not going to work and we're never going to see that ROI on it.
Speaker AAnd there's, there's There is automation out there that can help some of these other robotics companies that will, might bring something to you that could be great.
Speaker AYou might have five robots and that helps out, but maybe not something large scale.
Speaker BYeah.
Speaker BIt reminds me of some advice I got back in my target days from the chief supply chain officer at the time.
Speaker BHe said, Chris, you should just use, use human labor as much as possible until you absolutely cannot anymore.
Speaker BDo you agree with that or you, what's he get right or wrong?
Speaker BI mean, he was being deliberately hyperbolic when he told me that.
Speaker BBut I'm curious, what, what's your thoughts on that?
Speaker AI, I would disagree that you use it until you can't anymore because I think there's a, when you get to that point, you're in like an emergency situation.
Speaker AIf I can't use human labor anymore, that means I've surpassed it and I can't get orders out.
Speaker ASo I think there's, there's a transition period where you're looking like, hey, we're starting to get here now, let's get in front of it.
Speaker ABecause These projects take 2, 3 years from the time that you sign a contract to designing it, implementing it, all of that, that takes a couple of years.
Speaker ASo you need to kind of be ahead of that before you get into that emergency situation.
Speaker BBut the big takeaway then, so you know, is, is you know, you should probably be thinking in that, in that, with that mindset, particularly if you've got slow moving items and oddly shaped.
Speaker BYeah, it's not to say don't talk.
Speaker ATo some, we're happy to talk to anyone.
Speaker AAnd it's, it's pretty easy to do a quick analysis if we have some data to support.
Speaker ALike here's your order profile.
Speaker AThis is what the, the dimensions are of your, your cartons.
Speaker AWe can quickly put something together in a couple of days.
Speaker ASo yeah, there, there's technology that could help you or no, I don't think you're ready yet.
Speaker ALet's, let's talk in a couple years when your volume's higher.
Speaker BOkay, so let me ask you the next question that, so like the, the, the other, the other thing that throws a wrench into this, and you've mentioned it a couple times just in the conversation is seasonality because you know, like you could go from being a slow moving business to all of a sudden a very, very quick moving business if I'm the one operating that business.
Speaker BSo that happens.
Speaker BLike how should I be thinking about automation in that case?
Speaker BCan I still get the benefit of Automation in the peak times of the year.
Speaker BIf I'm slow moving the rest of the time.
Speaker AYeah, we make a joke that you don't want to design to Easter Sunday.
Speaker ASo you don't want to build an automated system that's designed for your peak.
Speaker ABecause the other, let's say 90% of the year, it's half, it's going to be dormant, not doing anything.
Speaker ASo a lot of times we try to find a nice middle ground of, hey, throughout the entire year, we can handle everything you're doing with some buffer.
Speaker APeak comes in and either we change the style of the way it operates, like, say it goes into a batch mode and then you bring in some extra labor just to supplement it that we've been successful with, because then you're not spending an extra.
Speaker AI'd make numbers up at 10, 20, $30 million on this ridiculous system for your peak.
Speaker ABut then it's not doing anything the rest of the year.
Speaker ASo we can find this nice happy middle ground between the two.
Speaker AAnd that, that's been really successful with a lot of our customers is just designing kind of for the average, let's say, and then we can handle the, the peak when we get there.
Speaker BWhich is interesting because that's, I mean, I, I, I think, and maybe some of the listeners will correct me if I'm wrong, but that's a very different approach when you're talking about physical infrastructure versus, like software or website volume.
Speaker BLike, you've got to design your website to handle peak volume on Black Friday.
Speaker BYou can't supplement that with human labor.
Speaker ARight, right.
Speaker AIt's again, if, if we're using automation, let's say it always becomes a discussion with the customer of what that profile looks like, how they're, what their customers are expecting.
Speaker ABecause there's ways that you can say, all right, let's, let's change your standard delivery times.
Speaker ALet's say normally it's, it's a day or two days, but maybe during that peak time we make it three to five days.
Speaker AWell, now all of a sudden your order window gets wider and the system can handle it as is.
Speaker ASo those are some things that we kind of work with.
Speaker ACustomers say, hey, we can design it or we can do it this way.
Speaker AYour customer should be okay with that and you're saving money.
Speaker AOr we have a couple extra workstations and bring in a, you know, say 10 extra people instead of having to hire 40 extra people, now you're just hiring 10.
Speaker ASo that way you're not spending all this money on something that you're not going to use the rest of the year.
Speaker BRight, Right.
Speaker BAnd there's puts and takes with everything.
Speaker BThat's, that's what I, that's what I hear from you.
Speaker AIt, it comes down to collaboration.
Speaker AYou can't do something in the dark by yourself and then say, here's your system.
Speaker AYou need to work hand in hand with your customer to make sure that they're on board with, makes sense for their, their customers and how that they manage their, their supply chain.
Speaker BSo from TGW standpoint, you say collaboration.
Speaker BI'm curious.
Speaker BI mean collaboration, you know, has, there's points where you can no longer collaborate too.
Speaker BSo like, is there any point in which, are there any non negotiables in which, that you insist on at TGW before any steel goes in the ground or any robot starts roaming the floor?
Speaker BLike, what are the non negotiables that you just have to have in place with that, with, with whatever customers you're working with?
Speaker AIt's a very physical one.
Speaker ABut I'm just going to say the building, specifically the floor, the.
Speaker BOkay.
Speaker AAnd it's, there are other things that we want to, we're concerned about as well.
Speaker ABut if you're building specific specifically like a brownfield environment, if the floor isn't ready for a shuttle system or a mini load, it doesn't matter what you do.
Speaker ALike it will crack the floor, it will not run.
Speaker AWe'll have to redo everything.
Speaker ASo for me, that's like one of the big things.
Speaker AWhen we're talking about either a brand new building or existing one.
Speaker AWhat does that floor look like?
Speaker ACan we put in large fixed automation and we're talking mobile robotics is nowhere near as big of a deal.
Speaker ABut I think that's a.
Speaker AWe can't do anything until that gets fixed or we're certain that it can handle something like that.
Speaker BWow.
Speaker BSo then, so then the operator has to go through the calculus of do I fix the floor?
Speaker BDo I switch buildings?
Speaker BIs that, is that, is that what they get into?
Speaker AUsually we, we can find economic alternatives to redoing the whole floor.
Speaker AMaybe it's just like the actual points where, where we're bolting our equipment down.
Speaker AWe've done something like that.
Speaker AInstead of ripping out the entire floor and having to redo it, we're like, here's some spots that you have to concentrate on.
Speaker AIt sounds like a small, a small piece of the whole puzzle.
Speaker ABut it's a big deal because you think about, I mean you've, you've been to some of these DCs before these shuttles and these cranes are moving at high speed and there's vibration, there's weight, and if you don't have it anchored to the floor properly, you know, bad things happen.
Speaker BI mean, I've actually been almost single handedly responsible for taking down one of those operations when I didn't know how to, how to run the, the forklift correctly.
Speaker BIt was getting trained on it.
Speaker BBut that's a whole other story for a different day.
Speaker BBlake, as I'm sure anyone that knows me, that doesn't surprise anyone because I have no dexterity with automating or any type of electrical equipment.
Speaker BBut.
Speaker BAll right, so what when you've, you've kind of touched on this a little bit, but I want to make sure we bring it out as we close this interview up.
Speaker BSo like, you know, you've said those are your non negotiables.
Speaker BWhere have you seen implementations just go, go off the rails in your history of doing this?
Speaker BLike, is it, is it solely the team side?
Speaker BIs it, is it the integrator side, the customer side?
Speaker BSome combination of both?
Speaker BLike the technology you're picking, like, what is it?
Speaker AI wouldn't necessarily blame it on one side or the other, but I think where we see a lot of issues is at startup and because we, we can get things on site, so long as we're not having some massive issue with freight going across the ocean installing it, we usually have the labor that's not a problem.
Speaker ABut when you go to turn it on, that's where we sometimes run into issues.
Speaker AIs everyone ready?
Speaker AHas, has it been trained properly?
Speaker AHave people decided to quit that were supposed to be there on either side?
Speaker ASo that's usually where we see the biggest challenges.
Speaker AAt the very end of it, when you go to turn it on and start to run it, you know, the ramp up might be okay, but when you start processing orders, there might be some variable that we didn't take into consideration or the customer, their data changed potentially.
Speaker ASo we planned this whole system out two years ago.
Speaker AWhat if something changed and we weren't made aware of it and now all of a sudden the volume is totally different or the order profiles are totally different.
Speaker AThat's a lot of times where we can start to see some issues.
Speaker AUnfortunately, it's at the very end.
Speaker BRight, so what does that go, no go decision look like?
Speaker BYou know, in the, in the quote unquote boardroom?
Speaker BLike, is there like a, you know, an airline, airline pilot checklist?
Speaker BYou guys are all working through Together, like, take me into what that looks like.
Speaker AWe set that up at the beginning ST stages.
Speaker AWhen we're, we're engineering it, we come up with, here's our various checks.
Speaker AThis is what our final acceptance is going to look like.
Speaker AWe have factory acceptance tests.
Speaker AThe customer will be on site for a lot of these where we do it digitally, then we'll do it in the physical sense at their facility.
Speaker ASo we try every step of the way to be as transparent and collaborative as possible so everyone's on the same page.
Speaker AIf there's an issue, it's like, let's go fix it now.
Speaker ASo when you do finally flip that switch, if there are errors, they're as minimal as possible.
Speaker AWe don't like surprises like that, especially when you're expecting to utilize that capacity in that, that building and something doesn't go right.
Speaker AThat's always a bad day.
Speaker BYeah, yeah.
Speaker BTo your point, hopefully you're pre identifying where the issues are going to arise, so then when you see them, you're ready and prepared to deal with them as well.
Speaker BAll right, well, let's, let's close it up.
Speaker BLet's get you out of here on this.
Speaker BYou know, given everything we've talked about today, I'm curious if you could give supply chain executives one piece of advice.
Speaker BBlake, One piece of advice.
Speaker BYou get one.
Speaker BOne.
Speaker BOne piece of advice.
Speaker BBefore they sign an automation contract, what's the thing that would save them the most pain?
Speaker BWhat would it be?
Speaker AOh, man, that's.
Speaker AI'm gonna say communication and collaboration.
Speaker AI know it's two, but they're hand in hand.
Speaker BOkay.
Speaker AI think those are the two biggest things is talking, you know, figure out exactly what's, what we are providing and what you need and that it will, it will solve the problems that you're trying to solve.
Speaker ADon't work in a black box like that, to me, is the best piece of advice I can give to anyone that is looking into doing automation.
Speaker AClassic.
Speaker BKnow what you want.
Speaker ANo, you want.
Speaker ABut, but spend the time to talk to the integrator that you're working with or that you've chosen to make sure that we are on the same page as we're going through the design process.
Speaker AI think that's absolutely key to have that, that collaboration with them and the partnership.
Speaker ALet's say that that's, that's huge.
Speaker BSo I kind of.
Speaker BSo the way I interpret what you said is like set up a relationship with the integrator where the integrator's job is to pressure test the assumptions that you've made exactly in terms of what you want.
Speaker BYeah, that's good advice.
Speaker BIt's good advice.
Speaker BNot everyone wants to do that either.
Speaker BNot every executive likes to be pressure tested.
Speaker BIt.
Speaker BI'm sure as you're shaking your head,.
Speaker AYeah, it makes for a good system in a good relationship.
Speaker ASome of our best partnerships we've had, and that's, that's the relationship that we have with them is that collaboration and partnership with them.
Speaker AIt's been good.
Speaker BYeah.
Speaker BYeah.
Speaker BAnd I think any executive worth their salt always wants somebody that's willing to pressure test them as well in any partner they have inside the organization or outside the organization.
Speaker BAll right, well, thank you, Blake.
Speaker BThat was really great.
Speaker BYou know, if people watching or listening later want to get in touch with you, learn more about tgw, what's the best way for them to do that?
Speaker ASo you can reach out to me.
Speaker AI think we'll put my email here, but it's blake.nealtw-group.com you can find me on LinkedIn or even our website.
Speaker AJust come check us out and we'd be happy to share whatever information you're looking for.
Speaker BAll right, Blake.
Speaker BWell, thank you so much for that conversation.
Speaker BWe got into it a lot more than we usually do, too.
Speaker BI thought it was fun.
Speaker BWe had a blast.
Speaker BSo thanks everyone for watching live with us on LinkedIn again.
Speaker BIf you're listening later, hope you enjoyed today's episode.
Speaker BEpisode, of course.
Speaker BToday's webinar was produced with the help and support of producer Ella Ella Siriord.
Speaker BSo thanks to her, as always, and on behalf of all of us here at omnitalk, as always, be careful out there.